Project Overview

Project Objective

To develop a dynamic test system for evaluating military-type helicopter generators and starters under realistic mounted conditions. The system analyzes mechanical and electrical outputs to support development, maintenance, and repair activities.

Target Platform and Industry

  • Industry: Military/civil aviation, defense sector

  • Platform: Military and civilian helicopters

Scope and Functionality

  • Measures the mechanical and electrical performance of helicopter generators and starters.
  • Mechanically drives generators and measures their electrical outputs for performance testing.
  • Electrically drives starters and measures their mechanical outputs for performance testing.

    Technical Specifications

    System Capabilities

    • Simultaneously tests two generators.

    • Supports hydraulic- and air-cooled generators (AC/DC).
    • 160 kW power unit drives generators up to 20,000 RPM.
    • Measures starter torque (up to 100 Nm) and angular speed (up to 20,000 RPM).
    • Fully automated PC-based controller for tests without manual intervention.
    • Modular design for compatibility with diverse mechanical interfaces.
    • Includes:
    • 2 AC + 2 DC load banks for generator load simulation.
    • 2000 A 28 V DC power supply for starter “no-load speed/torque” tests.
    • Electromechanical infrastructure for automated starter tests.
    • Capability to test/simulate Generator Control Units (GCU) and voltage regulators.

    Standards, Protocols, and Compatibility

    Compliant with: API 613, ISO 1940, ISO 20816.

    DEICO Modules Used

    • Mechanical design
    • Electronic design
    • Software

    Project Value and Impact

    Why This Project Matters

    Localizes critical test systems for helicopter generators and starters, eliminating dependency on foreign solutions.

    Customer and Industry Benefits

    • Comprehensive Testing: Enables testing of all generator/starter types in the customer’s inventory.

    • Tailored Solutions: Custom-built to meet exact operational requirements.
    • Local Support: Provides in-country development/maintenance support.
    • Sector Advancement: Boosts domestic capability in aviation/defense testing technology.

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